About BMT AW Assembly Textile Winding Machine
TECHNICAL SPECIFICATIONS
MACHINE : ASSEMBLY WINDING MACHINE
MODEL NO. BMT AW
- MACHINE ARRANGEMENT DOUBLE SIDED
- BRUSHLESS MOTOR ON EVERY SPINDLE WITH DIRECT DRIVE TO DRUM FOR LOWEST POWER CONSUMPTION AND MAINTAINENCE.
- BRUSHLESS MOTOR MADE IN INDIA
- INPUT POWER 380V/415V AC THREE PHASE + N + E
- WIDTH 1250mm
- INDIVIDUAL BLDC MOTOR FOR EVERY SPINDLE
- STEPLESS SPEED VARIATION FROM 0 TO 1200 MPM BY CONVERTER ON INDIVIDUAL SPINDLE
- SPECIALISED ANTI PATTERNING SOFTWARE OPTIMISED FOR BLDC MOTOR FOR HI QUALITY ANTI PATTERNING
- ANTI PATTERNING PROGRAMME IS OF FAR SUPERIOR QUALITY COMPARED WITH AC INDUCTION MOTORS
- MAX FED PACKAGE - 280MM
- YARN SENSING BY ELECTRONIC NON CONTACT TYPE YARN DETECTOR ON EVERY PLY
- AUTO STOP ON YARN BREAKAGE
- HARD ALUMINIUM ANODIZED DRUMS WITH95MM OD
- PRECISION DRUM 6 TRAVERSE (148mm) made inhouse on the highest quality CNC machines with variation between drums less than 0.1mm
- DOUBLE SIDED PACKAGE HOLDERS
- MAIN PANEL WITH TOUCH SCREEN FOR SETTING LENGTH AND SPEED
- PACKAGE CONTROL BY LENGTH BY MAGNETIC ENCODER
- NO OF PLY - FROM 2 TO 4 PLY WITH INTERNAL CREEL
- FROM 6 PLY TO 14 PLY WITH EXTERNAL CREEL
Innovative Winding TechnologyThe BMT AW Assembly Textile Winding Machine incorporates individual motor drives for each spindle, delivering optimal control over the winding process. Its automatic electronic tensioner provides precise tension regulation, resulting in superior yarn package quality, while keeping operations energy efficient and productive.
User-Centric Design and FeaturesA clear digital programming interface allows for easy speed, tension, and operation adjustments. The machine is equipped with essential safety features such as emergency stop and overload protection. Its construction from quality aluminum ensures durability, while auto yarn hooks boost operator convenience.
Versatile Applications and PerformanceEngineered for use with filament, staple fiber, and blended yarns, this machine supports diverse textile winding needs. The speed range of 300 to 1400 rpm and the capacity to handle packages from 1 kg to 3 kg suit both small batches and continuous production environments, making it adaptable to different manufacturing settings.
FAQ's of BMT AW Assembly Textile Winding Machine:
Q: How does the automatic electronic tensioner benefit yarn winding operations?
A: The automatic electronic tensioner ensures consistent and precise tension control during winding, minimizing yarn breakage and maintaining package uniformity. This feature enhances productivity and improves the overall quality of the finished yarn packages.
Q: What types of yarn can the BMT AW Assembly Textile Winding Machine handle?
A: This winding machine is designed to handle filament yarn, staple fiber yarn, and blended yarn, providing flexibility for diverse textile manufacturing requirements.
Q: When is it recommended to expand beyond the standard 12 spindles?
A: Expansion beyond 12 spindles is ideal when production demands increase, ensuring higher capacity without sacrificing the individual control offered by the machine's individual motor drive system.
Q: Where can the BMT AW Assembly Textile Winding Machine be installed?
A: With dimensions of 2520 mm x 760 mm x 1780 mm and a sturdy build, this machine is suitable for installation in textile mills and manufacturing facilities across India and globally, provided standard industrial voltage (380-440 V, 50 Hz) is available.
Q: What is the process for setting speed and tension on the machine?
A: Speed and tension are conveniently set using the digital programming panel, allowing operators to select values within the 300-1400 rpm range and adjust the electronic tensioner according to specific yarn requirements.
Q: How do the machine's safety features contribute to operator security?
A: The emergency stop and overload protection features provide immediate intervention during abnormal conditions, safeguarding both operators and the machine from potential harm or damage.
Q: What are the operational and maintenance benefits of the aluminum construction?
A: The aluminum body provides durability while reducing the overall weight of the machine to approximately 250 kg, facilitating easier transport, installation, and long-term maintenance compared to heavier alternatives.