About BMR022 Final Package Textile Winding Machine
TECHNICAL SPECIFICATIONS
MACHINE : FINAL PACKAGE WINDING MACHINE
MODEL NO. BMR
- MACHINE ARRANGEMENT DOUBLE SIDED
- BRUSHLESS MOTOR ON EVERY SPINDLE WITH DIRECT DRIVE TO DRUM FOR LOWEST POWER CONSUMPTION AND MAINTAINENCE.
- BRUSHLESS MOTOR MADE IN INDIA
- INPUT POWER 380V/415V AC THREE PHASE + N + E
- WIDTH 1250mm
- INDIVIDUAL BLDC MOTOR FOR EVERY SPINDLE
- 65 % POWER SAVING OVER OTHER MACHINES RUNNING AC MOTORS
- STEPLESS SPEED VARIATION FROM 0 TO 1200 MPM BY CONVERTER ON INDIVIDUAL SPINDLE
- SPECIALISED ANTI PATTERNING SOFTWARE OPTIMISED FOR BLDC MOTOR FOR HI QUALITY ANTI PATTERNING
- ANTI PATTERNING PROGRAMME IS OF FAR SUPERIOR QUALITY COMPARED WITH AC INDUCTION MOTORS
- MOTORISED TENSIONER WITH DOUBLE DISC TENSION
- MAX FED PACKAGE - 280MM
- YARN SENSING BY ELECTRONIC NON CONTACT TYPE YARN DETECTOR
- AUTO STOP ON YARN BREAKAGE
- HARD ALUMINIUM ANODIZED DRUMS WITH 95MM OD / 2 TURNS
- PRECISION DRUM 6 TRAVERSE (148mm) made inhouse on the highest quality CNC machines with variation between drums less than 0.1mm
- DOUBLE SIDED PACKAGE HOLDERS
- MAIN PANEL WITH TOUCH SCREEN FOR SETTING LENGTH AND SPEED
- PACKAGE CONTROL BY LENGHT
Advanced Control and EfficiencyEquipped with a PLC-controlled system, the BMR022 allows for precise management of winding parameters, ensuring consistent quality across all 24 spindles. The electronic yarn tension control further enhances operational reliability, reducing yarn breakage and improving final package quality for manufacturers.
Tailored for High ProductionDesigned for industrial-scale output, the BMR022 delivers high production capacity while maintaining low noise operations under 70 dB. Its individual motor drive system and robust mild steel construction make it suitable for continuous use in demanding textile environments.
User-Friendly and Durable DesignWith a package diameter capacity of up to 290 mm and a drum traverse of 180 mm, this winding machine is versatile for various yarn specifications. Built for durability and easy maintenance, it comes in a white and blue finish and operates efficiently at 380-415 V, 5 HP power, ensuring longevity and consistent performance.
FAQ's of BMR022 Final Package Textile Winding Machine:
Q: How does the PLC control system benefit the BMR022 Textile Winding Machine?
A: The PLC (Programmable Logic Controller) control system enables automated, precise adjustments to winding parameters, resulting in consistent quality, easier troubleshooting, and better overall production efficiency.
Q: What materials and yarn types can be processed with this machine?
A: The BMR022 is suitable for a wide range of yarns commonly used in textiles, thanks to its electronic yarn tension control and adjustable traverse, and it is constructed from durable mild steel to withstand continuous operation.
Q: When should routine maintenance be performed on the BMR022?
A: Routine maintenance is recommended on a monthly basis or after extended periods of continuous operation to ensure the individual motor drives and electronic tension devices remain in optimal condition.
Q: Where can the BMR022 be installed for best performance?
A: For best results, the machine should be installed in an indoor environment with temperatures between 10C and 40C, on a stable, level surface to support its dimensions and weight.
Q: What is the process for winding yarn on this machine?
A: Yarn is fed through the electronic tension device to each spindle, wound onto packages with the help of individual motor drives and managed by PLC automation, ensuring high-capacity, uniform packages up to 290 mm in diameter.
Q: How is noise managed during operation?
A: The BMR022 is engineered to operate with a noise level below 70 dB, utilizing smooth individual motors and vibration-reducing construction to provide a comfortable working environment.
Q: What benefits can manufacturers expect by using the BMR022?
A: Manufacturers will enjoy high output, superior winding quality, reduced yarn breakage, easy operation via PLC, lower maintenance due to durable parts, and an overall improved production workflow.